Stepper Motor / Synchronous Motor
- What is the power consumption of a motor?
- I would like to use a synchronous motor that rotates in both directions. Is the capacitor to rotate forward and reverse rotation included as an accessory?
- What is the drive frequency that causes the resonance phenomenon in the PF series?
- As for PJP28T32E16 motor, the winding resistance is 2.8 Ω, the rated voltage is 2.66 V, and the rated current is 0.95 A. Why the driver voltage is 24V?
- Can I customize the orientation (angle) and the length of the lead wires of the PF series?
- Is continuous operation possible near the maximum slewing frequency (continuous operation for several months.)? Conversely, is it possible to operate one pulse per hour or so? In that case, what should be the pulse width?
- Is there a minimum speed limitation?
- If the gear ratio of a motor is 1/10, will the torque be 10 times greater?
- When we switched between forward and reverse rotations of a synchronous motor using a relay, the contact got welded and damaged. Are there any countermeasures?
- Can I change the speed of a synchronous motor?
- Is there the guaranteed life time for continuous rotation of a synchronous motor?
- When using a stepping motor for an equatorial telescope, besides the tracking speed, can I accelerate, decelerate, or reverse the rotation when introducing a star?
- Is it OK to rotate the stepping motor externally?
- Is double-shaft motor available?
- Do you have a motor with a hollow shaft?
- The specification of PFCU30-24V4GM(1/12) motor shows the rated voltage of 6.7 V. Do I need to use the voltage? Or can I use other voltage such as 12 V, for example?
- Can you provide any information on motor life?
- The specification of a motor says "Angle error: ±5%" . If the motor rotates 90 degree, will the error be 90 degree ±5%?
- I'm looking for a fan motor.
- For micro-step operation, if the maximum motor speed is 1000 PPS, for example, what happens when 1/16 micro-step operation is performed?
- There is a description of backlash on the motor with gearhead. Is it the angle at the output shaft?
- Do you have a motor that can be a generator?
- A heat source is located near our motor and the heat is transferred, so the surface temperature of the motor becomes high. Since the allowable coil temperature is 120 °C, is it OK if the temperature does not exceed it?
- Do you have reversible motors?
- Can I lower the speed by reducing the input voltage to a synchronous motor?
- We are considering a stepping motor with a brake.
- De you have a stepping motor that assumes an operating environment temperature of 70 °C?
- Can PF25 series stepping motors rotate steadily at 2000 rpm or higher?
- Do you have a small AC motor that can be used to place our products and rotate them slowly on a table? We need one RPM.
- I would like to test a PFC10-20R6 motor by increasing the applied voltage to about 10 V from the rated voltage of 2.7V. Is 10 V too high?
- What precautions should we take when driving a PFCU20-40S4GA2 motor in bipolar constant-current drive?
- The coil resistance of PF35-24C1 is 90 Ω. Can you change the coil resistance to approximate 60 Ω?
- Do you sell gearheads alone?
- Do you have small stepping motors or linear actuators that can be used in the medical device class III?
- What is the normal gear strength or breaking gear strength?
- Do you have synchronous motors with the rotation speed of 1500 to 1800 RPM?
- Do PF25 and PFC25 series use bearings in the axis supporting sections.
- I'm looking for a stepping motor that won't go out-of-step.
- Is there a 220V-version of synchronous motor?
- What is the material of PF25-24D1 shaft?
- Can I drive a motor continuously?
- What are the differences between PF35 motor and PF35T motor as well as H-gear and M-gear.
- I would like 50 Hz and 3 RPM of PTM-24MG and PTM-24HG motors. Why don't you offer them?
- Are the torque characteristics the same when the C-coil specification (12 V) is driven at 12 V and the D-coil (5 V) is driven at 5 V in the PF/PFC series motors ?
If you have any other questions or concerns, please contact us using the inquiry form below.
Stepper Motor / Synchronous Motor
- What is the power consumption of a motor?
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You can roughly calculate the input wattage. Calculates the amount of wattage per phase from the resistance value of a coil and the rated voltage. Then multiplies the wattage by two (for a 2-phase motor).
Ex.: PF25-48Q1 motor; coil resistance: 15 Ω, rated voltage: 4.4 V, so 4.4 ^ 2 / 15 = 1.29 W / phase. Therefore, the input wattage is approx. 2.6 W.
The above calculation is for when the motor is stopped (0 pps), so the wattage can increase or decrease during rotation depending on the excitation method or the pulse rate.
- I would like to use a synchronous motor that rotates in both directions. Is the capacitor to rotate forward and reverse rotation included as an accessory?
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Please specify with a capacitor when ordering.
- What is the drive frequency that causes the resonance phenomenon in the PF series?
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Depending on the drive system and motor size, it is generally expected to occur at around 100 pps.
When considering not only resonance but also turbulence, the drive frequency area up to about 200 pps requires attention.
- As for PJP28T32E16 motor, the winding resistance is 2.8 Ω, the rated voltage is 2.66 V, and the rated current is 0.95 A. Why the driver voltage is 24V?
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Most HB-type stepping motors are coiled with the assumption of constant current drive, so we recommend to drive the motor by 0.95 A constant current drive.
In the constant current drive circuit, 24 V is turned ON and OFF at high speed by chopping operation so that the current of 0.95 A flows to the coil. In this case, that is the equivalent to a voltage of 2.66 V (effective value) being applied.
*Actually, it varies depending on the load and speed.
- Can I customize the orientation (angle) and the length of the lead wires of the PF series?
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Yes. The length of lead wires should be 50 mm or longer up to 500 mm as a guideline.
Please contact NPM for details.
- Is continuous operation possible near the maximum slewing frequency (continuous operation for several months.)? Conversely, is it possible to operate one pulse per hour or so? In that case, what should be the pulse width?
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You can perform the continuous rotation if the motor is driven at the rated voltage and rated current or less.
Also, you can drive at very low speed. For the pulse width, refer to the manual of the drive circuit.
- Is there a minimum speed limitation?
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There is no particular limitation. However, if you drive a motor at low speed, resonance and disturbance tend to occur as well as vibration increases. Therefore, it may be better to review the driving conditions, excitation method, etc.
- If the gear ratio of a motor is 1/10, will the torque be 10 times greater?
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Although it is calculated to be 10 times greater, the torque will be actually less than 10 times due to the gearhead efficiency.
- When we switched between forward and reverse rotations of a synchronous motor using a relay, the contact got welded and damaged. Are there any countermeasures?
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A possible measure includes attaching a commercially available spark killer.
- Can I change the speed of a synchronous motor?
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Since the rotational speed of a synchronous motor depends on the frequency, you cannot change the speed.
The motor is suitable for applications requiring accurate constant speed.
- Is there the guaranteed life time for continuous rotation of a synchronous motor?
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A guideline is 3,000 hours without load, but there is no clear standard because it varies greatly depending on the load or ambient temperature.
- When using a stepping motor for an equatorial telescope, besides the tracking speed, can I accelerate, decelerate, or reverse the rotation when introducing a star?
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There is no problem in the usage of a stepping motor, but be careful of not to cause out-of-step due to the decrease in torque when accelerating, and be careful of disturbance and resonance when decelerating.
When using a stepping motor with a gearhead, rapid reversal may affect the gearhead life due to the inertial load.
- Is it OK to rotate the stepping motor externally?
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If a load exceeding the holding torque is applied when excited and stopped, the motor will be out-of-step. However, it does not cause a problem.
In non-excited state, cogging (detent torque) occurs, and you feel a crunchy resistance.
Please confirm that you will not be affected by the generated vibration nor the back electromotive force (generation).
For geared stepping motors, do not apply any external force.
- Is double-shaft motor available?
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It is available by customization. Please contact us.
- Do you have a motor with a hollow shaft?
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Depending on a shaft diameter, we may be able to offer.
- The specification of PFCU30-24V4GM(1/12) motor shows the rated voltage of 6.7 V. Do I need to use the voltage? Or can I use other voltage such as 12 V, for example?
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The rated voltage is a voltage that can be used to operate continuously. So, even 12 V can be used for a short period of time as long as the motor case temperature remains at 100°C or less.
- Can you provide any information on motor life?
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Motor products are guaranteed for one year. However, a motor life cannot be specified quantitatively because it fluctuates greatly depending on the ambient temperature, rotational speed, and load.
If durability is required, it is necessary to evaluate the actual device. Please contact us for more information.
Stepping motors have relatively longer life and higher durability than brush motors because there are no wearing parts other than bearings.
- The specification of a motor says "Angle error: ±5%" . If the motor rotates 90 degree, will the error be 90 degree ±5%?
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The angle error indicates an error per one step (5% = 0.375° of 7.5° per step as an example), and it does not accumulate.
For example, the angle error at the point of 90° (12 steps) rotation will be 90° ± 0.375°.
Of course, even if the motor rotates 10 times (3,600°) or 20 times (7,200°), the angle error will be ±0.375°.
- I'm looking for a fan motor.
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Unfortunately, stepping motors are not suitable for power applications such as driving fans because they are suitable for positioning applications.
- For micro-step operation, if the maximum motor speed is 1000 PPS, for example, what happens when 1/16 micro-step operation is performed?
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Even with micro-step drive, the maximum rotational speed is not changed from the full-step drive basically, but the speed may drop slightly due to the difference in the excitation method.
To achieve the same rotational speed in 1/16 micro-steps as the full-step, enter 1000 × 16 = 16000 PPS .
(Pay attention to the maximum input pulse rate to the driver.)
- There is a description of backlash on the motor with gearhead. Is it the angle at the output shaft?
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It specifies the backlash at the output shaft.
The actual value is a little better, but it indicates the guaranteed value.
- Do you have a motor that can be a generator?
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Stepping motors can generate electromotive force by rotating the shafts, but they are inferior to dedicated generators in terms of efficiency and capacity.
- A heat source is located near our motor and the heat is transferred, so the surface temperature of the motor becomes high. Since the allowable coil temperature is 120 °C, is it OK if the temperature does not exceed it?
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As a guideline for high temperatures, if the case temperature is 100 °C or less during motor operation, the coil temperature is considered to be 120 °C or less, so there is no problem. (excluding neodymium magnet specifications)
If the temperature exceeds 100°C, it is necessary to take measures such as separating from the heat source or using air-cooling.
- Do you have reversible motors?
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No, but synchronous motors with bi-directional rotation can be the equivalent, which can start and stop instantaneously.
- Can I lower the speed by reducing the input voltage to a synchronous motor?
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A synchronous motor rotates in synchronization with power frequency. So the motor torque decreases if the voltage is reduced, but the rotation speed does not change.
If the torque decreases, the motor can go out-of-step (or stop) when the load increases. Thus it will not maintain the correct rotation speed.
Please use stepping motors for applications where you want to change the rotational speed.
- We are considering a stepping motor with a brake.
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Please consider the brake options available in the PULSERVO series.
- Do you have a stepping motor that assumes an operating environment temperature of 70 °C?
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The operating temperature range is up to +50 °C for products listed in our catalog. However, as long as the case surface temperature is 100 °C or less, the products may be used under conditions (motor temperature rise 30K or less).
Customization is also available. Pleaes contact us for more information.
- Can PF25 series stepping motors rotate steadily at 2000 rpm or higher?
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With a PF25-24 motor, 2000 rpm is 800 pps. According to the characteristics chart, the motor should be able to rotate by constant current drive.
Please contact us for more information on torque characteristics at 2000 rpm.
- Do you have a small AC motor that can be used to place our products and rotate them slowly on a table? We need one RPM.
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A synchronous motor with a gearhead can be used.
For example, the PTM-24AG series.
- I would like to test a PFC10-20R6 motor by increasing the applied voltage to about 10 V from the rated voltage of 2.7V. Is 10 V too high?
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The rated input power we specify for this model is 0.36 W.
At 10V, it becomes 5W. So the coil can burn out in a short time.
Please conduct the test by increasing the voltage gradually while checking the motor surface temperature so that it does not exceed 100°C.
- What precautions should we take when driving a PFCU20-40S4GA2 motor in bipolar constant-current drive?
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The coil specification of a PFCU20-40S4GA2 motor is designed for the constant-voltage drive, so there is a possibility that the motor characteristics may not be fully utilized.
PFCU20-40W4GA2 (40Ω, 5.5V rated voltage ) motor is recommended for the constant-current drive.
- The coil resistance of PF35-24C1 is 90 Ω. Can you change the coil resistance to approximate 60 Ω?
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We have coil specifications such as 50 Ω and 65 Ω, which are close to 60 Ω. Pleae contact us for more information
- Do you sell gearheads alone?
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Unfortunately, we do not.
- Do you have small stepping motors or linear actuators that can be used in the medical device class III?
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There are no clearly defined compatible products. However, there are examples of applications in which the customer is responsible for the use of the product.
Please contact us for details.
- What is the normal gear strength or breaking gear strength?
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The breaking gear strength is a value that may cause chipping or breakage of the gear.
Normal gear strength is a reference value for continuous operation.
Normally, please use with the value (load) equal to or lower than the normal gear strength.
- Do you have synchronous motors with the rotation speed of 1500 to 1800 RPM?
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Only 250 (300) RPM and 500 (600) RPM are available in our synchronous motors. (Figures in parentheses are for 60Hz)
- Do PF25 and PFC25 series use bearings in the axis supporting sections.
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The cataloged products use (iron-based) sintered sliding bearings, but the bearing specifications can be customized. Please contact us.
- I'm looking for a stepping motor that won't go out-of-step.
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We offer PULSERVO series with built-in encoder and closed-loop control enabled.
- Is there a 220V-version of synchronous motor?
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Some models may be compatible.
Please note that there may be restrictions by laws and regulations. Please confirm the details in the specification sheet.
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It is made of stainless steel.
- Can I drive a motor continuously?
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You can drive a motor continuously as long as the motor is driven within the operating temperature range and below the rated voltage.
Also, it is possible even under other conditions if the motor heat generation does not exceed 100 °C on the case surface (excluding neodymium magnet motors).
- What are the differences between PF35 motor and PF35T motor as well as H-gear and M-gear.
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PF35T is a thinner type than PF35. (The characteristics are also different. Please check the specifications for official information.)
Both H and M gears can be combined with 35 mm size motors, but there are differences in gear ratio, gear strength, etc. besides the external dimensions.
- I would like 50 Hz and 3 RPM of PTM-24MG and PTM-24HG motors. Why don't you offer them?
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Unfortunately, the reduction ratio is difficult to design, so they are not in our lineup.
- Are the torque characteristics the same when the C-coil specification (12 V) is driven at 12 V and the D-coil (5 V) is driven at 5 V in the PF/PFC series motors ?
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They are designed to be nearly the same.